COTTON INSERTER MACHINE
AtriaβsΒ Cotton Inserter MachineΒ is an automatic system designed for precise insertion of cotton plugs into bottles containing tablets or capsules. The machine ensures proper placement of cotton to prevent product movement, reduce breakage, and protect contents during transportation.Β
The system operates with synchronized bottle indexing and controlled cotton feeding mechanisms to ensure uniform insertion depth and consistency. Built with cGMP-compliant stainless steel construction and PLC-based automation, the machine integrates seamlessly with counting, capping, and labeling lines.Β
It is ideal for pharmaceutical andΒ nutraceuticalΒ solid dosage packaging lines requiring secure product cushioning inside bottles.Β
| Specification | APMCI-80 | APMCI-150 |
|---|---|---|
| Output Capacity | Up to 80 BPM | Up to 150 BPM |
| Cotton Type | Roll | Roll |
| Bottle Diameter Range | 25 β 100 mm | 25 β 100 mm |
| Bottle Height Range | 50 β 250 mm | 50 β 250 mm |
| Cotton Length | Adjustable | Adjustable |
| Cotton Insertion Unit | Pneumatic Based | Servo Based |
| Insertion Depth Control | Adjustable | Adjustable |
| Main Motor | 0.5 HP | 1 HP |
| Power Supply | 230C, 1 Phase, 50 Hz | 230C, 1 Phase, 50 Hz |
| Conveyor Height | 850 Β± 25 mm | 850 Β± 25 mm |
| Frame Construction | SS304 | SS304 |
| Control System | PLC + HMI | PLC + HMI |
ApplicationsΒ
- Pharmaceutical tablet bottling linesΒ
- Capsule packaging linesΒ
- NutraceuticalΒ supplement packagingΒ
- Herbal andΒ AyurvedicΒ solid dosage productsΒ
Optional FeaturesΒ
- No Bottle β No Insert LogicΒ
- Cotton Presence Detection SensorΒ
- Safety InterlockΒ
- Servo-Controlled Cotton Cutting SystemΒ
- Rejection System for Missing CottonΒ
- SCADA Integration with Production Data LoggingΒ
- 21 CFR Part 11 ComplianceΒ
- Integration with Tablet Counting & Capping MachineΒ
- Quick Changeover Kit for Multiple Bottle SizesΒ
Β
Why Choose Atria?Β
- Accurate and consistent cotton insertionΒ
- Prevents tablet movement and breakageΒ
- cGMP-compliant hygienic constructionΒ
- Seamless integration with complete solid dosage linesΒ
- Designed for pharmaceutical-grade reliabilityΒ
- Stable performance with minimal maintenanceΒ
Product Video
Product Video
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