Atria

INNER CAP CAPPING MACHINE

Atria’sΒ Inner Cap Capping MachineΒ is a precision-engineered system designed for accurate placement and pressing of inner caps (plug caps) into bottles prior to outer cap sealing. The machine ensures proper seating of the inner cap to maintain product integrity, prevent leakage, and enhance tamper resistance.Β 

The system operates with synchronized bottle indexing and controlled pressing mechanisms to ensure uniform insertion without damaging the bottle neck or inner plug. Designed as per cGMP standards with stainless steel construction and PLC-based automation, the machine integrates seamlessly into pharmaceutical syrup and liquid packaging lines.Β 

This system is ideal for applications requiring inner plug placement before ROPP or screw cap sealing.Β 

Specification APMIC-30 APMIC-60APMIC-80 APMIC-100 APMIC-120
Output Capacity 20 - 30 BPM 40 - 60 BPM 60 – 80 BPM 80 – 100 BPM 100 – 120 BPM
Capping Type Inner Plug Pressing Inner Plug Pressing Inner Plug Pressing Inner Plug Pressing Inner Plug Pressing
Number of Heads Single Dual Head Four Head Six Head Eight Head
Plug Diameter Range 15 – 35 mm 15 – 35 mm 15 – 35 mm 15 – 35 mm 15 – 35 mm
Bottle Diameter Range 25 – 90 mm 25 – 90 mm 25 – 100 mm 25 – 100 mm 25 – 100 mm
Bottle Height Range 50 – 200 mm 50 – 200 mm 50 – 200 mm 50 – 200 mm 50 – 200 mm
Insertion Mechanism Mechanical / Pneumatic Mechanical / Pneumatic Mechanical / Pneumatic Mechanical / Pneumatic Mechanical / Pneumatic
Cap Feeding System Automatic Bowl Feeder Automatic Bowl Feeder Automatic Bowl Feeder Automatic Bowl Feeder Automatic Bowl Feeder
Main Motor 2 HP 2 HP 3 HP 3 HP 3 HP
Power Supply 415V, 3 Phase, 50 Hz 415V, 3 Phase, 50 Hz 415V, 3 Phase, 50 Hz 415V, 3 Phase, 50 Hz 415V, 3 Phase, 50 Hz
Conveyor Height 850 Β± 25 mm 850 Β± 25 mm 850 Β± 25 mm 850 Β± 25 mm 850 Β± 25 mm
Frame Construction SS304 SS304 SS304 SS304 SS304
Control System PLC + HMI PLC + HMI PLC + HMI PLC + HMI PLC + HMI

ApplicationsΒ 

  • Pharmaceutical syrup bottles with inner plugsΒ 
  • Dry syrup packaging linesΒ 
  • NutraceuticalΒ liquid bottlesΒ 
  • Chemical and specialty liquid packagingΒ 
  • Herbal andΒ AyurvedicΒ liquid productsΒ 

 

Optional FeaturesΒ 

  • No Bottle – No Cap LogicΒ 
  • Plug Presence Detection SensorΒ 
  • Safety InterlockΒ 
  • Pneumatic Bottle Holding SystemΒ 
  • Servo-Controlled Plug Pressing SystemΒ 
  • Rejection System for Missing PlugΒ 
  • SCADA Integration with Data LoggingΒ 
  • 21 CFR Part 11 ComplianceΒ 
  • Integration with ROPP / Screw Capping MachineΒ 
  • Quick Changeover Kit for Multiple Plug SizesΒ 

Β 

Why Choose Atria?Β 

  • Accurate and uniform inner cap insertionΒ 
  • Ensures leak-proof and tamper-resistant packagingΒ 
  • cGMP-compliant stainless steel constructionΒ 
  • Smooth integration with complete bottling linesΒ 
  • Designed for pharmaceutical-grade production environmentsΒ 
  • Reliable long-term industrial performanceΒ 

Product Video

Product Video

Protecting your beloved with our comprehensive fullllllll
and credible insurance coverage you can

Pharmaceutical

Our Production

Protecting your beloved with our comprehensive fullllllll
and credible insurance coverage you can