Atria

LEAFLET TOP INSERTER MACHINE

Atria’sΒ Leaflet Top Inserter MachineΒ is an automatic system designed for precise placement of folded leaflets or instruction inserts on top of bottles after capping. The machine ensures accurate leaflet positioning to meet regulatory packaging requirements in pharmaceutical andΒ nutraceuticalΒ industries.Β 

The system operates with synchronized bottle indexing and controlled leaflet feeding mechanismsΒ with glue application, ensuring proper placement without misalignment or damage. Built as per cGMP standards with stainless steel construction and PLC-based automation, the machine integrates seamlessly with upstream and downstream line machines.Β 

It is ideal for packaging lines where product information leaflets must be placed inside cartons or secured on caps.Β 

Specification APMLTI-80 APMLTI-150
Output Capacity Up to 80 BPM Up to 150 BPM
Leaflet Type Pre-Folded Pre-Folded
Leaflet Size Range As per Product Requirement As per Product Requirement
Glue Applicator System Integrated (Adjustable) Integrated (Adjustable)
Leaflet Placing Vacuumetric Pick and Place Vacuumetric Pick and Place
Bottle Diameter Range 25 – 100 mm 25 – 100 mm
Bottle Height Range 50 – 250 mm 50 – 250 mm
Main Motor 0.5 HP 1 HP
Power Supply 415V, 3 Phase, 50 Hz 415V, 3 Phase, 50 Hz
Conveyor Height 850 Β± 25 mm 850 Β± 25 mm
Frame Construction SS304 SS304
Product Contact Parts SS304 / SS316 (Optional) SS304 / SS316 (Optional)
Control System PLC + HMI PLC + HMI

ApplicationsΒ 

  • Pharmaceutical tablet and capsule bottling linesΒ 
  • NutraceuticalΒ supplement packagingΒ 
  • OTC medicine packagingΒ 
  • Herbal andΒ AyurvedicΒ product packagingΒ 
  • Regulated packaging requiring instruction leafletsΒ 

 

Optional FeaturesΒ 

  • No Bottle – No Leaflet LogicΒ 
  • Leaflet Presence Detection SensorΒ 
  • Safety InterlockΒ 
  • Glue Applicator System for Secure FixingΒ 
  • Barcode Verification SystemΒ 
  • Automatic Rejection System for Missing/IncorrectΒ LeafletΒ 
  • Vision Inspection SystemΒ 
  • Servo-Controlled Feeding SystemΒ 
  • SCADA Integration with Production Data LoggingΒ 
  • 21 CFR Part 11 ComplianceΒ 
  • Integration with Capping MachineΒ 
  • Quick Changeover Kit for Multiple Leaflet SizesΒ 

Β 

Why Choose Atria?Β 

  • Accurate and reliable leaflet placementΒ 
  • Meets regulatory packaging requirementsΒ 
  • cGMP-compliant hygienic constructionΒ 
  • Smooth synchronization with solid dosage packaging linesΒ 
  • Designed for pharmaceutical-grade performanceΒ 
  • Stable and consistent long-term operationΒ 

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